How to Make Recycled Glass Countertops | 8 Step Guide By Expert

Redoing your old countertop with recycled glass creates an attractive surface with the appearance of colorful glass shards floating in clear liquid glass. Today you will learn how to make recycled glass countertops.

A clear, durable epoxy coating allows the pieces of glass to shine without the risk of being cut by sharp shards. 

With a technique similar to tile, the average homeowner will accomplish this project with ease. Even recycled glass concrete countertops are usually very easy to make.

How to Make Recycled Glass Countertops

Step 1

  • First of all, you must check the recycled glass content and take great care in doing so.
  • After carefully inspecting this, you should scrape the old wood or laminate countertops with medium-grit sandpaper to provide a lightly textured surface to receive the paint.
  • For porcelain tiles, metals, or others that do not scratch with sandpaper, remove the countertop from under the plywood and sand the plywood.
  • Place a builder’s level on the countertop to check that it is level. Wash and dry the surface portion. Make the area ventilate.
  • You can use interior latex paint in a white or neutral shade to paint the wood or choose a color that matches your recycled pieces of glass’s predominant shade. Allow the paint to dry completely.

Step 2

  • Next, clean the glass pieces in a large plastic bucket with soap and a little water; then, it is necessary to let them dry completely.
  • Put on heavy-duty work gloves and safety glasses.
  • Break the large glass shards into smaller pieces, about 3/16 inch to 1-inch-wide, by rolling them in an old cloth and tapping them with a hammer, or using glass or tile pliers to nibble the edges of the glass to achieve a more precise cut.
  • Keep the pieces of glass ready in plastic containers until the time of installation.
  • Choose glass pieces of similar thickness and avoid using curved shards that protrude from the other pieces when placed on a flat surface.
Step 3
  • Measure the glass pieces’ thickness and add a little more than 1/8 inch to determine how far to place the wood molding over the countertop to contain the epoxy coating as it hardens; the epoxy coating should cover the glass a little more than 1/8 inch.
  • Select wood molding wide enough to cover the countertop’s entire front edge, such as one-by-two, one-by-three, or one-by-four wood planks. This will depend on the thickness of your existing countertop.
  • Cut out the wood piece using a miter saw and place it around the edge of the table with plenty of carpenter’s glue and finish nails to ensure a strong connection; the trim should retain the wet epoxy as it hardens.
  • Check that there are no cracks between the molding and the countertop to prevent the epoxy from leaking.
  • Broken glass epoxy countertops are a great choice aesthetically.

Step 4

  • Place a plastic sheet around the countertop to protect the surrounding cabinets and floors. 
  • Place the glass pieces on the countertop, evenly mixing different glass colors or arranging them to create patterns or motifs.
  • Splice the glass pieces together and against the wood trim as best you can to achieve a uniform appearance without large gaps between pieces.
  • Please pick up a glass piece with tweezers and apply a thin layer of clear-drying mosaic tile adhesive to its underside before returning it to its location.
  • Press the glass piece down firmly to make sure it adheres properly.
  • Place the rest of the glass pieces simultaneously and occasionally press a two-by-four scrap block down onto the glass pieces to ensure the surface is flat and even.
  • Allow the glue to dry for 24 to 48 hours.
Step 5
  • Rubber gloves, protective eyewear, and respiratory protection must be worn.
  • Dispense the epoxy resin and hardener included in the clear epoxy coating kit using separate plastic measuring containers. 
  • You need about 10 ounces of epoxy resin to cover 1 square foot of countertop with a 1/8-inch layer, but you also need more to fill the cracks between glass pieces.
  • For example, a countertop made of 1/8″ thick pieces of glass with clearances between the pieces representing approximately 10 percent of the surface would require an additional 1 ounce of resin epoxy for each square foot of countertop surface, a total of approximately 11 ounces of resin per square foot of countertop space.
  • Thicker glass pieces and wider spaces between pieces require more epoxy resin.
  • Calculate what is needed to cover only a 1/16-inch layer in addition to the spaces between the glass pieces; pouring a thicker layer may result in excessive bubbling, distortion, and yellowing of the epoxy.
  • Refer to the epoxy manufacturer’s instructions for the specific resin to hardener ratios to achieve a well-crushed glass epoxy countertop.
Step 6
  • Turn on a timer and combine the epoxy resin and hardener in a large, clean, sturdy plastic container, mixing them well with a wooden paint mixing stick for the time prescribed in the manufacturer’s instructions.
  • Scrape the sides and floor of the container while stirring to make sure the mixture is thoroughly combined.

Step 7

  • Fills in the gaps between glass parts and spread the epoxy evenly over the glass and up to the edge with a flexible plastic spatula.
  • It is necessary to act with agility and not touch the epoxy after about 20 minutes to avoid leaving marks on the surface.
  • If tiny bubbles appear on the surface, pop them by gently vacuuming with a small straw over the surface of each bubble or by holding a propane torch 6 inches above the epoxy and rapidly passing it over the surface until the bubbles disappear.
  • Pop the remaining bubbles with a toothpick.
Step 8
  • Allow the epoxy resin to cure for 10 to 12 hours or as specified by the supplier.
  • Make a protective tent over the countertop with plastic sheeting to prevent dust from settling and sticking to the epoxy as it cures.
  • Repeat the process to mix and pour a second 1/16 inch layer of epoxy.
  • Allow the epoxy’s final coat to dry completely and harden for a week or more before using the countertop.
  • DIY recycled glass concrete countertops are one of the best options for your home. However, it is not at all simple to make. It takes a little patience for it.

Tips

  • If you are looking for glass in a specific shade, go to a local glass bottle warehouse. It is quite possible to shop there for a small fee.
  • Depending on the resin’s density, a single layer should be used, let it dry, and then apply another coat.
  • It would help if you remembered that your only objective is to get the resin to become the countertop’s actual surface, and the glass only adds decorative value.

Warning

  • Wear goggles during the entire work procedure to avoid eye injury.
  • A bag of a dust masks when breaking your glass bottles, and be sure to do so in a well-ventilated area, preferably outdoors.
  • Wear heavy-duty cut-resistant work gloves at all times when working with glass shards.
  • Keep a first aid kit nearby in case you puncture your glove.
  • This project is best done with a close associate in case of possible injury.
  • It would help if you were extremely careful with glass waste. These are often dangerous.

Why Install a Tempered Glass Countertop?

  • The great diversity of tones and finishes to choose from. It is possible to design the kitchen completely and adapt the countertop to the rest of the elements such as furniture, coverings, and flooring. It can be lacquered, tinted, opaque, shiny glass. And in any color, you can imagine.
  • It is an environmentally friendly recyclable material.
  • Its installation is fast, simple, and clean. In one day, it is installed most safely by our experienced professionals.
  • Its cleaning is simple and effective. As it is a material without pores, dirt is completely removed without accumulating grease or other substances that are more difficult to clean.
  • There are no joints where food or liquids can seep in.
  • Its durability is magnificent.

How to Maintain a Recycled Glass Countertop?

For a recycled glass countertop to last and look as good as the first day, it hardly needs any special maintenance. It is not recommended to clean them with abrasive cleaning products or hard brushes to scratch the recycled glass surfaces.

After each cleaning, it is recommended to dry the recycled glass surfaces thoroughly to prevent lime scale and other minerals from wearing away the glass over time and losing its unique shine.

In the same way, heavy loads should be avoided, and, as far as possible, very sharp thermal shocks. It could damage the surface should be avoided.

How to Make Recycled Glass Countertops: FAQs

How is recycled glass countertops made?

The recycled glass countertop manufacturer mainly uses recycled materials from curbside and demolished buildings.

Workers then combine that glass with resin binders or cement binders to produce a slab that can be used as a countertop.

Are our recycled glass countertops cheaper than granite?

Crushed glass countertops are quite expensive. The Glass countertops costs are between $50 and $100 per square foot. But most cost less than granite, quartz, concrete, slate, marble, or other high-end options.

Can I recycle my glass?

The simplest way to recycle glass in the home is to leave the glass in the recycling bin for curbside collection. Rinse out your containers and place them in the container on collection day.

Conclusion

To conclude the topic, how to make recycled glass countertops, it can be said that there is a great diversity of materials. Such as granite, marble, ceramic tiles, stainless steel, and wood slabs to make countertops.

But if you want to have the flexibility to customize your countertops, you should opt for recycled glass. So it is simple to make a recycled glass aggregate.

So, if you follow the above steps carefully, you can do it well. You don’t need the help of a professional. All you have to do is to follow the steps and save quite a lot of money.

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