How to Make Recycled Glass Countertops | An Expert Guide

Do you know the fact that Recycled countertops are not very durable! As they can be easily scratched and cracked with much ease than other countertops made from different materials like concrete countertops and granite countertops. The recycled glass counter consists of 75% pounds of blue glass and 50 pounds of Surecete’s Terrazo Mix, it has an indigo color, and the entire countertop mold is sealed with a PC-12 Concrete sealer. The higher the amount of recycled glass aggregate, the higher the DIY recycled glass concrete countertop’s quality. From June 2019 to June 2020, the homeowners’ demand increased by 58 percent for the Houzz site’s renewal; throughout the country. Today’s topic is how to make recycled glass countertops; we will discuss all of the procedures in detail in step by step manner.

Countertop Support

Now let us talk about counter; how can you support it well! A unique countertop for kitchen and bathroom cabinetry; do not need special braces or supports.

  • This type of countertop will be mounted on a steel frame; with no cabinet under it so that oversized items can be stored.

Type of Countertop Support

  • Your kitchen countertops; should be strong enough to support heavyweight. Moreover, the counter slab must be leveled, stable, and firmly secured so that you could not face any problem with the load.
  • You can use versatile materials with different patterns for this purpose, like granite, marble, and concrete. You can give your countertops support with wall studs from the top, middle, and bottom.
How to Make Recycled Glass Countertops

How to Make Recycled Glass Countertops

Form building

  • You will need only one hour to build a countertop slab, using a simple foam rail and adhesive element with minimal effort.
  • To make a recycled glass countertop, you will need, Caulking Gun, 100% Door and Window, and a 3/4 Melamine Base Board.
  • Tape, utility knife, Adhesive is other necessary tools to make a countertop.
  • Make recycled glass countertop; cut melamine from the base, and accommodate it to foam to make a wall.
  • Liners and foam form walls come in 2 and 2-1/2 heights, but they should be cut to 1 inch for kitchen countertops.
  • With the hand saw, cut the access foam from the top. 
  • It is not essential to cut them lengthwise before you attach them to the melamine base.

Attach form walls to form base:

  • Attach double stick carpet tape to the bottom of the form walls.
  • Form wall should be pressed to the baseboard, make sure that that it should stay straight.

Cut wall liners:

  • CHENG Pro Form Liners are more than 2 inches in width, so they should be cut to 1 inch.
  • If there is a gap in the corners, it should be filled with silicon while sealing the mold.

Glue wall liners to form walls:

  • The wall liners’ surface is shiny and smooth from one side and matte from the other side.
  • You should spray the shiny side of form liners with adhesive spray and give it time for drying.
  • With the top of the form wall, attach liners.
  • Ensure that your recycled glass countertop is straight and uniform to rely on a straight factory edge.
  • To prevent concrete from running, among the foam wall sections and wall liners, seal them with silicone sealant laterally the top of the form wall.

Seal the form:

  • You can make the professional round edges, use Seam Shaping Tools and bead of silicone.
  • If you want to make it watertight, fill the gaps between liner and form base, also. On the corners, you should seal it with a 100% bead of silicone.
  • To make our different types of countertops, you can collect debris and dust and increase energy yield by using 97% of the recycling process’s water.
  • Use denatured alcohol to remove silicone residue.

Level form:

Throughout the casting process, level the form to maintain an even thickness.

Mixing of liquid Modifier and pigment:

  • While mixing, wear gloves and a mask.
  • Before pouring the liquid Modifier into the 15-gallon bucket, shake it well. 
  • In a bucket of liquid Modifier, add a whole bag of Indigo Pigment; blending should be well.

Add Terrazzo Mix:

  • Mix pigment and Modifier blend to 1/3 bag of Terrazzo Mix, till concrete mixture is thoroughly blended. Lumps should not be formed.
  • Scrap the mixture from the sides also to get a smooth mixture.

Addition of recycled glass aggregate:

  • Mix blue color glass aggregate into Terraso Mixture with paddle mixer’s help till the glass is evenly mixed.

Wear particle mask; while making crushed glass epoxy countertop. Check consistency:

  • To make semi- pourable consistency, add 2 to 3 cups of water in it.

Casting:

  • When you cast a recycled Terraso mix, wear heavy-duty rubber gloves because the crushed glass can tear your gloves. 
  • It is a similar process to concrete casting, but glass aggregate is very sharp to handle. 
  • You can easily make a broken glass epoxy countertop with the same material.

Attach Vibrator to Casting Table:

  • We will operate with two table vibrators on each side of the casting table.
  • The casting table should be placed in the shade, like indoors.
  • With long screws, connect table vibrators to a variable speed controller.
  • Now plug the vibrators into the controller and controller to the wall outlet.
  • Test that all appliances are working correctly.
  • You can also form your countertops by using 93% of loose quartz instead of any other material, which is the richest naturally found element on earth.

Pour concrete:

  • Use a bucket; shift the Terraso concrete mixture from tub to form until the whole mix is mixed very well.
  • Spread this mixture evenly in the corners.
  • To create a humid environment, a porch form with a thin layer of plastic also does not cure in the sun.

Grinding:

  • Use the grinders to flatten the areas of concrete from the form.
  • Grind the front and bottom edge to make it consistent and straight.
  • It is easy to recycle the countertop before remolding.

Remolding:

Most of the cracks occur in this step, so be careful.

  • When the countertop is being removed from the mold, it should be supported at a distance of 12 inches.

Remove Form Walls:

  • Peel off from walls, and place them aside.
  • Scratch the ragged edges of concrete with diamond hand pads; before flipping over.

Polishing:

  • It is a time-consuming process; because glass aggregate is arduous to show a homogenous appearance. 
  • So chose a wet/ dry polisher to do this.
  • Use the Lithium densities; to form slurry while polishing. 

Sealing:

  • To seal the glass countertop and achieve the boldest color, seal it with high gloss color enhancing sealer.
  • Research has proved that 20% of Americans use this technique for bathroom recycled countertops, offered by manufacturers, they say with the smaller appreciations, we can give you a great impression; if you use our product.
  • Apply two coats of Surecrete PC Sealer, which will provide great content of protection and performance.

Finished countertop:

The recycled glass countertop can be used for a few months because the sealer used in this has lost its original shine and got scratches, but it is still sufficient for lightweights.

Therefore, you can easily regain your costs up to 80 to 100% using these products when you want to resale your countertops. So this is all about how to make your recycled glass countertops.

One crucial fact added by Emily Cox of Ecox Creative is that black slab splash is a must-have in your countertops because it can easily protect vulnerable wall surfaces. Splashing can occur very frequently. 

How to Make Recycled Glass Countertops: FAQ Section

Are recycled glass countertops cheaper than granite?

Yes! Recycled glass countertops are cheaper than granite. Crushed glass countertops are reasonably expensive and cost $50 to 100$ per square foot. Moreover, it costs less than other materials like quartz, concrete, marble, and slate.

You can also buy a variety of100% recycled glass and go for different colors at glass Eco.

How is recycled glass countertops made?

Recycled glass countertops can be made by combining crushed glass chips into binding resin or cement-based matrix.

The process is related to how quartz countertops are made.

Do glass countertops scratch?

Yes! Glass countertops scratch.Although these countertops are heat resistant and durable, they do scratch; so you will need cutting boards for chopping if you have countertops in your kitchen.

Moreover, one important reason why people like glass countertops is they are easy to clean and maintain.

Conclusion

To conclude the topic, how to make recycled glass countertops, I would say that there is a wide variety of materials available, such as granite, marble, ceramic tiles, stainless steel, and wooden slabs for making countertops. But if you want to get the flexibility to customize your tops, you should opt for concrete, so it is straightforward to add it in crushed glass. So if you follow the above steps carefully, you can do it well. You do not need help from a professional. All you have to do is follow the steps and save quite a lot of money. 

Read More: How To Remove Oil Stains From Granite Countertops

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